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Rackable Pallets

Rackable Pallets

Rackable Pallets

Strong, Durable, and Efficient Solutions for Warehousing

For businesses that rely on racking systems to maximize storage, rackable pallets are essential. Designed to support heavy loads on pallet racks without bending, warping, or compromising safety, these pallets ensure stability and efficiency in warehouses, distribution centers, and manufacturing operations. Choosing the right rackable pallets is critical for protecting your products, reducing workplace risks, and improving overall operational efficiency.

Plastic rackable pallets offer superior performance compared to traditional wood. They resist moisture, splintering, mold, and contamination, and they maintain consistent size and strength throughout their lifespan. When you invest in rackable pallets, you are not just purchasing storage equipment—you are investing in safety, reliability, and long-term efficiency for your operation.

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Why Rackable Pallets Are Essential for Modern Warehousing

Rackable pallets are specifically engineered to safely support products on pallet racks. Using non-rackable or lower-quality pallets can lead to sagging, product damage, and safety hazards. Rackable pallets provide:

  • Structural integrity for heavy loads

  • Consistent performance across multiple uses

  • Safety for employees and inventory

  • Compatibility with automated handling and storage systems

Plastic rackable pallets combine these benefits with resistance to environmental factors such as moisture, pests, and contamination, making them a practical solution for warehouses and distribution centers of all sizes.

 

Advantages of Plastic Rackable Pallets

Plastic rackable pallets offer several key advantages over wood or other materials:

Durability and Strength

Plastic rackable pallets are designed to handle heavy loads without bending, cracking, or losing structural integrity, ensuring long-term reliability.

Hygienic and Sanitary

Plastic pallets are easy to clean, resistant to moisture, mold, and bacteria, making them ideal for food, beverage, and pharmaceutical storage.

Uniform Size and Design

Consistent dimensions allow pallets to fit perfectly on racks, with no wobble or instability, improving safety and operational efficiency.

Lightweight

Plastic pallets are lighter than wood, making them easier to handle manually or with forklifts, while still supporting heavy loads on racking systems.

Sustainability

Many plastic rackable pallets are made from recycled materials and can be fully recycled at the end of their lifecycle, supporting sustainable supply chains.

 

Applications for Rackable Pallets

Plastic rackable pallets are versatile and suitable for multiple industries:

  • Food and Beverage: Hygienic storage and transport for products requiring strict sanitation.

  • Pharmaceuticals: Safe storage of heavy or sensitive products on pallet racks.

  • Manufacturing: Durable pallets for raw materials or finished goods in racking systems.

  • Distribution and Logistics: Optimized storage and shipping, especially in high-density warehouses.

  • Export Shipping: Lightweight and strong pallets for international transportation.

Rackable pallets are ideal for any operation that depends on pallet racking systems for efficiency and safety.

 

Why Plastic Rackable Pallets Are Better Than Wood

Plastic rackable pallets outperform wood in multiple areas:

  • Longevity: Plastic does not crack, warp, or splinter like wood, ensuring longer service life.

  • Hygiene: Plastic is easy to clean and resistant to bacterial growth.

  • Moisture Resistance: Plastic pallets remain stable in wet or humid environments.

  • Consistent Performance: Uniform size and strength prevent instability in racks.

  • Lightweight: Easier to handle without sacrificing load capacity.

Investing in plastic rackable pallets protects both your products and your employees while enhancing warehouse efficiency.

 

Cost Efficiency with Rackable Pallets

Plastic rackable pallets may cost more initially than wood, but they provide long-term savings. Reduced replacements, minimized product damage, improved safety, and easier handling contribute to a lower total cost of ownership. Pairing pallet purchases with recycling programs further increases value and supports sustainable practices.

 

Choosing the Right Supplier for Rackable Pallets

When sourcing rackable pallets, consider a supplier who offers:

  • Durable, high-quality plastic pallets designed for racking systems

  • Consistent sizing and weight capacity

  • Multiple pallet configurations for different rack types

  • Optional recycling or buy-back programs

  • Reliable inventory and delivery options

Selecting the right supplier ensures your rackable pallets meet operational demands and maintain a safe, efficient warehouse environment.

 

Optimize Your Warehouse with Rackable Pallets

Rackable pallets are critical for businesses that rely on pallet racking systems to maximize storage efficiency, improve safety, and protect products. Plastic rackable pallets offer superior durability, hygiene, and performance compared to wood, making them ideal for food, beverage, pharmaceutical, manufacturing, and distribution applications.

Greystone Pallets provides high-quality plastic rackable pallets designed to support heavy loads, maintain safety, and enhance warehouse efficiency. Contact Greystone Pallets today to secure reliable rackable pallets for your business.

Greystone Pallets Manufacturing Plant

100% RECYCLED PLASTIC SHIPPING PALLETS

Superior Material Handling Products to Increase Your Efficiency and Profitability

Greystone Logistics, Inc. is a publicly traded company (OTCBB:GLGI) focused on the fast- growing reusable and sustainable supply chain movement, specializing in plastic pallets made from 100% recycled material.

Greystone’s manufacturing facilities are located in Bettendorf, Iowa and corporate offices are located in Tulsa, Oklahoma. Starting as an R&D firm in 2003, Greystone has grown to over $72 million in annual revenue.

ISO 9001:2015 Certified

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Reusable Packaging Association Member since 2013

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Our Core Values are the Foundation for Our Success

  • Integrity
  • Accountability
  • Passion
  • Eco Conscious
  • Teamwork
  • Innovation
  • Quality
  • Sustainability
  • Continuous Learning & Improvement
Employee working with machinery on the factory floor.
Silos for storing material for plastic pallets.
Repro Line
Pallet Stack
Machine Molds
Overall picture of factory floor and manufacturing equipment.

Greystone Pallets

Enviromental Focus

Greystone is a company focused on capturing its market share in the growing market, driven by environmental concerns. The innovative technology of its injection molding equipment, its proprietary blend of recycled petrochemical resins, and its patented pallet designs allow output of high quality pallets at a lower cost than its competitors.

Global Responsibility

  • Greystone manufacturers plastic pallets made from recycled plastic
  • Greystone sells processed recycled plastic resin
  • Greystone sells plastic pallets

Our Mission

Greystone offers reusable/sustainable supply chain solutions at a lower cost. Since we use 100% recycled plastic for our pallets, our material costs are lower compared to our competitors that use virgin resin. This, in turn, reduces environmental waste that would otherwise turn up in landfills across the nation. We also work with local businesses within our community to recycle and reuse their HDPE plastic waste. We provide logistical and sustainable solutions to the food and beverage, automotive, chemical, pharmaceutical, and consumer product industries. Our mission is to increase sustainability throughout the global supply chain by offering products that are long-lasting and recyclable. Greystone is committed to supplying our customers with quality products, short lead times, and excellent customer service.

We do what's right.

  • Customers choose us because they trust our brand and people. We earn that trust by ensuring everything we do is reliable, consistent, and with the highest level of integrity.
  • We promote team member growth and happiness
  • We care about our community and the environment
  • We are dedicated to environmental improvements that foster a sustainable future and lead to social, economical, and environmental improvements in the communities we do business.

Did you know?

Recycled plastic helps control material costs while reducing environmental waste and provides cost advantages over users of virgin resin. Greystone has become a leading pallet manufacturer in the beer and beverage industry with over four million pallets delivered, and in use, in this industry. Greystone also has a very large market position in the food, pharmaceutical, and manufacturing industries. In addition to the production of plastic pallets, Greystone presently has an in-house grinding capacity of 240,000 pounds in a 24-hour period. Through their Buy-Back Recycling Program, customers sell back their pallets at the end of their service-life to be shredded and reprocessed into new pallets. Greystone has also partnered with local businesses within their community to recycle and reuse their HDPE plastic waste. In addition to selling recycled plastic pallets, Greystone is also a leading North American supplier of recycled reprocessed polyethylene resin. They work with plastic pallet rental programs that utilize tracking software, which significantly contributes to Greystone’s growth.
  • Greystone grinds and reprocesses 2-3 million pounds of recycled plastic every month
  • Greystone uses approximately 60,000,000 lbs. of recycled plastic every year.
  • Total annual revenue is $72,000,000
  • Grinding capacity of 240,000 lbs. in a 24 HR period.
  • Total beverage pallets produced/sold: 5,473,584 (2022-2003)
  • Total pallets produced/sold: 17,566,126 (2003-2022)
  • Our manufacturing facilities in Bettendorf, IA are powered by 88.5% renewable energy

Buy-Back Recycling Program

Success Through Sustainability

Greystone’s foundation was built upon our core value of sustainability and becoming the top eco-conscious manufacturer in the plastic pallet industry. Our capacity to recycle and reprocess our customer’s pallets at the end of their lifespan is one of the many added values of partnering with Greystone Manufacturing. Due to the design and durability of our plastic pallets, customers can expect a 10-15-year lifespan, offering a high return-on-investment.

Once pallets have reached the end of their service-life, we encourage our customers to sell them back to us so they can receive their full return-on-investment. Our customers that participate in our Buy-Back Recycling Program are delighted to know that they are making a difference by joining us on our mission to be a fully closed-loop/zero-waste company.

Fork lift moving pallets.

Quality Policy

GREYSTONE MANUFACTURING, LLC. Is a publicly traded company committed to focusing on our customers, building strong supplier partnerships, treating employees like family, and protecting the environment. As an environmentally friendly company, we strive for excellence by continually improving and streamlining operations. Not only are we committed to keeping plastic out of the landfills but also we strive to understand our customers’ needs and to exceed their expectations by continually raising the bar.

When we produce a pallet, we start with a special blend to give us a patented process of injection molding to eliminate seams, and therefore reducing or eliminating leaks or breaks. Our product is made of special blend of recycled plastic, which will last for years, reducing environmental waste and providing cost advantages over users of virgin resin.

Our experience has taught us to build pallets efficiently with our customers in mind. Quality is not only a standard at Greystone Manufacturing, LLC. but a culture.

Quality Objectives

  1. 90% or greater Customer Satisfaction (surveys sent bi-annually).
  2. Less than 3% product rejects per month.

Política de calidad

Fabricación Greystone, LLC. Es una empresa que cotiza en bolsa y comprometida a centrarse en nuestros clientes, crear asociaciones sólidas con proveedores, tratar a los empleados como a una familia y proteger el medio ambiente. Como empresa respetuosa con el medio ambiente, nos esforzamos por alcanzar la excelencia mejorando y racionalizando continuamente las operaciones. No solo estamos comprometidos a mantener el plástico fuera de los vertederos, sino que también nos esforzamos por comprender las necesidades de nuestros clientes y superar sus expectativas elevando continuamente el listón.

Cuando producimos una paleta, comenzamos con una mezcla especial que nos brinda un proceso patentado de moldeo por inyección para eliminar costuras y, por lo tanto, reducir o eliminar fugas o roturas. Nuestro producto está hecho de una mezcla especial de plástico reciclado, que durará años, reduciendo el desperdicio ambiental y brindando ventajas de costos sobre los usuarios de resina virgen.

Nuestra experiencia nos ha enseñado a construir palets de forma eficiente pensando en nuestros clientes. La calidad no es sólo un estándar en greystone Manufacturing, LLC. sino una cultura.

Objetivos de calidad

  1. 90% o más de Satisfacción del Cliente (encuestas enviadas cada dos años).
  2. Menos del 3% de rechazos de productos por mes.

Key Takeaways: Rackable Pallets 

  • Rackable pallets are specifically designed to safely support heavy loads on pallet racks, providing stability, efficiency, and safety in warehouses and distribution centers.

  • Plastic rackable pallets resist moisture, mold, splintering, and contamination, making them ideal for industries with strict hygiene or durability requirements.

  • Uniform plastic pallets ensure consistent sizing and structural integrity, reducing risk of pallet sagging or instability on racks.

  • Using plastic rackable pallets improves warehouse efficiency by allowing safe stacking, better inventory organization, and compatibility with automated systems.

  • Lightweight plastic pallets reduce labor strain and improve handling efficiency while still supporting heavy loads.

  • Many plastic rackable pallets are made from recycled materials and are fully recyclable at the end of their lifecycle, supporting sustainable supply chains.

  • Rackable pallets are versatile for multiple industries including food and beverage, pharmaceuticals, manufacturing, distribution, and export shipping.

  • Greystone Pallets offers high-quality plastic rackable pallets designed to maximize safety, durability, and operational efficiency, with optional recycling programs for sustainability.

Corporate Office

  • 1613 East 15th Tulsa, OK 74120
  • (918) 583-7441
  • Fax (918) 583-7442
  • investorrelations@greystonelogistics.com

Manufacturing Plant

  • 2601 Shoreline Drive Bettendorf, IA 52722
  • (563) 332-0052

Greystone Pallet Sales

  • sales@greystonelogistics.com

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About the RPA
The Reusable Packaging Association is a collaborative effort between manufacturers, poolers, distributors, retailers and educators to promote the environmental, safety, and economic benefits of reusable packaging. The RPA serves as the collective voice of the industry and uses its knowledge of the members’ products and services to advance the adoption of reusable packaging and systems throughout the supply chain.  The RPA is focused on promoting the expansion of reusables as the preferred packaging solution across supply chains in all industries.