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Plastic Pallet Companies

Plastic Pallet Companies

When it comes to choosing pallets for your business, the debate between plastic vs. wood pallets is more than just material—it affects safety, hygiene, efficiency, and long-term costs. Many companies are realizing that switching to plastic pallets is a smarter investment, and partnering with the right plastic pallet company is critical to get maximum value.

Wood pallets have been the default for decades, but they come with hidden costs: splinters, nails, inconsistent sizing, moisture absorption, and susceptibility to pests. Plastic pallets, on the other hand, offer a modern solution that solves these problems while improving safety, durability, and overall supply chain performance.

Greystone Pallets leads the industry by offering 100% recycled plastic pallets, made in the USA, designed for durability, hygiene, and efficiency. By choosing Greystone, businesses get pallets that outperform wood in nearly every aspect.

Plastic vs. Wood: Why Plastic Pallets Are the Smarter Choice

1. Durability and Longevity
Wood pallets are prone to cracking, splintering, and warping over time. Heavy loads or repeated use can quickly degrade them, leading to frequent replacements. Plastic pallets, especially from trusted plastic pallet companies like Greystone, are built to last for years, even under heavy industrial use. The long-term savings from fewer replacements make plastic pallets far more cost-effective.

2. Consistency and Performance
Wood pallets can vary in size, strength, and quality, creating problems for automated warehouses, conveyors, and robotic systems. Plastic pallets are manufactured to exact specifications, ensuring consistent load capacity and uniform performance. This reliability reduces errors, product damage, and handling issues, making operations smoother and safer.

3. Hygiene and Cleanliness
Wood absorbs moisture and can harbor bacteria, mold, and pests, which is especially problematic in food, beverage, and pharmaceutical industries. Plastic pallets are non-porous, easy to clean, and resistant to contamination. Companies that care about safety and compliance prefer plastic pallets from reputable suppliers to maintain clean, hygienic operations.

4. Safety
Wood pallets come with nails, splinters, and rough edges that can injure workers. Plastic pallets eliminate these hazards, creating a safer warehouse and shipping environment. Greystone Pallets are specifically designed with safety in mind, providing smooth surfaces and strong structural integrity.

5. Export and Regulatory Compliance
International shipping regulations often restrict or require treatment for wood pallets to prevent pest contamination. Plastic pallets require no fumigation or heat treatment, making them export-ready and simplifying global logistics. Businesses working with Greystone Pallets gain a hassle-free solution for international shipping.

Operational Advantages of Choosing Plastic Pallets

Choosing to work with professional plastic pallet companies provides more than just durability—it improves your entire operation.

Weight and Handling
Plastic pallets are lighter than wood, which reduces shipping costs, fuel consumption, and strain on employees.

High Coefficient of Friction
Plastic pallets, particularly those from Greystone, have a high coefficient of friction that keeps loads stable during transport, reducing product damage and waste.

Chemical and Moisture Resistance
Plastic pallets resist oils, chemicals, and moisture, making them ideal for industrial environments and sensitive products alike.

Automation Compatibility
Consistent sizing and strength make plastic pallets perfect for automated warehouses, conveyors, and robotic palletizers, reducing errors and downtime.

Greystone Pallets: The Best Choice Among Plastic Pallet Companies

When evaluating plastic pallet companies, quality, reliability, and sustainability matter. Greystone Pallets stands out in all three categories.

100% Recycled and Sustainable
Greystone uses 100% recycled materials, reducing landfill waste and supporting a circular economy without compromising pallet strength or durability.

Made in the USA
All pallets are manufactured in the USA, ensuring quality control, rapid availability, and strict adherence to industry standards.

Durable and Export-Ready
Greystone Pallets are designed for heavy-duty use and international shipping. Their pallets are clean, strong, and ready to meet export requirements without additional treatment.

Cost-Effective Over Time
While plastic pallets may have a higher upfront cost than wood, their long lifespan, reduced maintenance, and minimized product damage make them far more cost-effective over the long term.

High Coefficient of Friction and Safety
Greystone pallets provide stable surfaces that prevent shifting during transport, keeping workers and products safe while reducing operational risk.

Hygienic and Easy to Clean
Unlike wood pallets, which can harbor bacteria and mold, Greystone pallets maintain a clean, professional appearance throughout their lifecycle.

Industries That Benefit Most from Plastic Pallets

Food and Beverage
Plastic pallets are essential for hygiene and regulatory compliance. Greystone pallets are easy to sanitize and prevent contamination, ideal for cold storage and food-grade applications.

Pharmaceuticals and Medical
Plastic pallets maintain sterility, resist bacteria, and comply with strict sanitation standards, making them essential for sensitive medical products.

Manufacturing and Industrial
Heavy loads, chemical exposure, and repetitive use require pallets that last. Greystone plastic pallets outperform wood in durability and safety.

Retail and Distribution
Uniform, strong pallets streamline operations and reduce product damage, improving customer satisfaction and lowering logistics costs.

Export and International Shipping
Greystone pallets eliminate the restrictions and fumigation requirements of wood, simplifying global logistics and ensuring compliance with international regulations.

 

When comparing plastic vs. wood pallets, the advantages of plastic are clear: longer lifespan, consistent performance, superior hygiene, safer handling, and export-ready compliance. Choosing a trusted plastic pallet company like Greystone ensures your business benefits from these advantages while also supporting sustainability goals.

Greystone Pallets provides 100% recycled plastic pallets, made in the USA, designed for durability, safety, and efficiency. With high coefficient of friction, clean and export-ready construction, and cost-effective long-term value, Greystone is the smart choice for businesses that want reliable, professional-grade pallets.

Upgrade your supply chain, protect your products, and simplify operations by partnering with Greystone Pallets today—the best in the business for plastic pallets that outperform wood in every way.

Greystone Pallets Manufacturing Plant

100% RECYCLED PLASTIC SHIPPING PALLETS

Superior Material Handling Products to Increase Your Efficiency and Profitability

Greystone Logistics, Inc. is a publicly traded company (OTCBB:GLGI) focused on the fast- growing reusable and sustainable supply chain movement, specializing in plastic pallets made from 100% recycled material.

Greystone’s manufacturing facilities are located in Bettendorf, Iowa and corporate offices are located in Tulsa, Oklahoma. Starting as an R&D firm in 2003, Greystone has grown to over $72 million in annual revenue.

ISO 9001:2015 Certified

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Reusable Packaging Association Member since 2013

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Our Core Values are the Foundation for Our Success

  • Integrity
  • Accountability
  • Passion
  • Eco Conscious
  • Teamwork
  • Innovation
  • Quality
  • Sustainability
  • Continuous Learning & Improvement
Employee working with machinery on the factory floor.
Silos for storing material for plastic pallets.
Repro Line
Pallet Stack
Machine Molds
Overall picture of factory floor and manufacturing equipment.

Greystone Pallets

Enviromental Focus

Greystone is a company focused on capturing its market share in the growing market, driven by environmental concerns. The innovative technology of its injection molding equipment, its proprietary blend of recycled petrochemical resins, and its patented pallet designs allow output of high quality pallets at a lower cost than its competitors.

Global Responsibility

  • Greystone manufacturers plastic pallets made from recycled plastic
  • Greystone sells processed recycled plastic resin
  • Greystone sells plastic pallets

Our Mission

Greystone offers reusable/sustainable supply chain solutions at a lower cost. Since we use 100% recycled plastic for our pallets, our material costs are lower compared to our competitors that use virgin resin. This, in turn, reduces environmental waste that would otherwise turn up in landfills across the nation. We also work with local businesses within our community to recycle and reuse their HDPE plastic waste. We provide logistical and sustainable solutions to the food and beverage, automotive, chemical, pharmaceutical, and consumer product industries. Our mission is to increase sustainability throughout the global supply chain by offering products that are long-lasting and recyclable. Greystone is committed to supplying our customers with quality products, short lead times, and excellent customer service.

We do what's right.

  • Customers choose us because they trust our brand and people. We earn that trust by ensuring everything we do is reliable, consistent, and with the highest level of integrity.
  • We promote team member growth and happiness
  • We care about our community and the environment
  • We are dedicated to environmental improvements that foster a sustainable future and lead to social, economical, and environmental improvements in the communities we do business.

Did you know?

Recycled plastic helps control material costs while reducing environmental waste and provides cost advantages over users of virgin resin. Greystone has become a leading pallet manufacturer in the beer and beverage industry with over four million pallets delivered, and in use, in this industry. Greystone also has a very large market position in the food, pharmaceutical, and manufacturing industries. In addition to the production of plastic pallets, Greystone presently has an in-house grinding capacity of 240,000 pounds in a 24-hour period. Through their Buy-Back Recycling Program, customers sell back their pallets at the end of their service-life to be shredded and reprocessed into new pallets. Greystone has also partnered with local businesses within their community to recycle and reuse their HDPE plastic waste. In addition to selling recycled plastic pallets, Greystone is also a leading North American supplier of recycled reprocessed polyethylene resin. They work with plastic pallet rental programs that utilize tracking software, which significantly contributes to Greystone’s growth.
  • Greystone grinds and reprocesses 2-3 million pounds of recycled plastic every month
  • Greystone uses approximately 60,000,000 lbs. of recycled plastic every year.
  • Total annual revenue is $72,000,000
  • Grinding capacity of 240,000 lbs. in a 24 HR period.
  • Total beverage pallets produced/sold: 5,473,584 (2022-2003)
  • Total pallets produced/sold: 17,566,126 (2003-2022)
  • Our manufacturing facilities in Bettendorf, IA are powered by 88.5% renewable energy

Buy-Back Recycling Program

Success Through Sustainability

Greystone’s foundation was built upon our core value of sustainability and becoming the top eco-conscious manufacturer in the plastic pallet industry. Our capacity to recycle and reprocess our customer’s pallets at the end of their lifespan is one of the many added values of partnering with Greystone Manufacturing. Due to the design and durability of our plastic pallets, customers can expect a 10-15-year lifespan, offering a high return-on-investment.

Once pallets have reached the end of their service-life, we encourage our customers to sell them back to us so they can receive their full return-on-investment. Our customers that participate in our Buy-Back Recycling Program are delighted to know that they are making a difference by joining us on our mission to be a fully closed-loop/zero-waste company.

Fork lift moving pallets.

Quality Policy

GREYSTONE MANUFACTURING, LLC. Is a publicly traded company committed to focusing on our customers, building strong supplier partnerships, treating employees like family, and protecting the environment. As an environmentally friendly company, we strive for excellence by continually improving and streamlining operations. Not only are we committed to keeping plastic out of the landfills but also we strive to understand our customers’ needs and to exceed their expectations by continually raising the bar.

When we produce a pallet, we start with a special blend to give us a patented process of injection molding to eliminate seams, and therefore reducing or eliminating leaks or breaks. Our product is made of special blend of recycled plastic, which will last for years, reducing environmental waste and providing cost advantages over users of virgin resin.

Our experience has taught us to build pallets efficiently with our customers in mind. Quality is not only a standard at Greystone Manufacturing, LLC. but a culture.

Quality Objectives

  1. 90% or greater Customer Satisfaction (surveys sent bi-annually).
  2. Less than 3% product rejects per month.

Política de calidad

Fabricación Greystone, LLC. Es una empresa que cotiza en bolsa y comprometida a centrarse en nuestros clientes, crear asociaciones sólidas con proveedores, tratar a los empleados como a una familia y proteger el medio ambiente. Como empresa respetuosa con el medio ambiente, nos esforzamos por alcanzar la excelencia mejorando y racionalizando continuamente las operaciones. No solo estamos comprometidos a mantener el plástico fuera de los vertederos, sino que también nos esforzamos por comprender las necesidades de nuestros clientes y superar sus expectativas elevando continuamente el listón.

Cuando producimos una paleta, comenzamos con una mezcla especial que nos brinda un proceso patentado de moldeo por inyección para eliminar costuras y, por lo tanto, reducir o eliminar fugas o roturas. Nuestro producto está hecho de una mezcla especial de plástico reciclado, que durará años, reduciendo el desperdicio ambiental y brindando ventajas de costos sobre los usuarios de resina virgen.

Nuestra experiencia nos ha enseñado a construir palets de forma eficiente pensando en nuestros clientes. La calidad no es sólo un estándar en greystone Manufacturing, LLC. sino una cultura.

Objetivos de calidad

  1. 90% o más de Satisfacción del Cliente (encuestas enviadas cada dos años).
  2. Menos del 3% de rechazos de productos por mes.

Key Takeaways

  • Plastic pallets outperform wood pallets in durability, hygiene, safety, and long-term cost-effectiveness.

  • Greystone Pallets is a leading plastic pallet company, offering 100% recycled pallets made in the USA.

  • Plastic pallets provide consistent sizing and load capacity, eliminating the variability common in wood pallets.

  • Unlike wood, plastic pallets are non-porous, moisture-resistant, and easy to sanitize, ideal for food, beverage, and pharmaceutical industries.

  • Plastic pallets reduce workplace hazards such as splinters, nails, and broken boards, improving safety for employees.

  • Export-ready plastic pallets from Greystone simplify international shipping, requiring no fumigation or heat treatment.

  • Greystone pallets feature a high coefficient of friction, keeping loads stable and preventing product damage during transport and storage.

  • Plastic pallets are lighter than wood, reducing shipping costs, labor strain, and fuel consumption.

  • Businesses that switch to plastic pallets experience lower replacement costs, less product damage, and improved operational efficiency.

  • Greystone Pallets provides clean, durable, cost-effective, and sustainable solutions across industries, including manufacturing, retail, logistics, food and beverage, and pharmaceuticals.

  • Choosing Greystone Pallets ensures a reliable, safe, and environmentally responsible supply chain solution that outperforms traditional wood pallets in every way.

Corporate Office

  • 1613 East 15th Tulsa, OK 74120
  • (918) 583-7441
  • Fax (918) 583-7442
  • investorrelations@greystonelogistics.com

Manufacturing Plant

  • 2601 Shoreline Drive Bettendorf, IA 52722
  • (563) 332-0052

Greystone Pallet Sales

  • sales@greystonelogistics.com

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About the RPA
The Reusable Packaging Association is a collaborative effort between manufacturers, poolers, distributors, retailers and educators to promote the environmental, safety, and economic benefits of reusable packaging. The RPA serves as the collective voice of the industry and uses its knowledge of the members’ products and services to advance the adoption of reusable packaging and systems throughout the supply chain.  The RPA is focused on promoting the expansion of reusables as the preferred packaging solution across supply chains in all industries.