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Custom Plastic Pallets

Custom Plastic Pallets

Custom Plastic Pallets: Tailored Solutions for Your Business

When your business relies on safe, durable, and efficient shipping, standard pallets often fall short. Custom Plastic Pallets provide a tailored solution designed to meet the exact specifications of your products, storage systems, and logistics needs. Unlike traditional wood pallets, plastic pallets are hygienic, long-lasting, and resistant to moisture, rot, and contamination, making them ideal for modern supply chains.

Partnering with a provider of Custom Plastic Pallets ensures your operations benefit from optimized storage, safer handling, and reliable performance under a wide range of conditions. From pharmaceuticals to food and beverage, electronics to heavy manufacturing, custom plastic pallets provide the durability, versatility, and compliance your business requires.

Why Choose Custom Plastic Pallets

A reputable Custom Plastic Pallets provider delivers far more than a generic product. Tailored pallets improve operational efficiency, reduce product damage, and minimize labor-related injuries. They are engineered to meet precise load capacities, dimensions, and environmental requirements, ensuring seamless integration into your warehouse and transportation systems.

Plastic pallets outperform wood in every way. While wood can splinter, absorb moisture, and harbor mold or pests, Custom Plastic Pallets are resistant to all of these issues. They are easy to sanitize, lightweight, and uniform in size, which simplifies handling, stacking, and storage. For businesses shipping internationally, plastic pallets are export-ready without costly chemical treatments, unlike wood.

Applications of Custom Plastic Pallets

Custom Plastic Pallets serve a wide variety of industries, each with unique needs:

  • Food and Beverage: Hygienic pallets resistant to moisture and contaminants ensure safe transport of perishable goods.

  • Pharmaceuticals and Healthcare: Non-porous surfaces reduce the risk of contamination and comply with stringent hygiene standards.

  • Electronics: Durable, uniform pallets protect delicate products during handling and shipping.

  • Heavy Manufacturing: Strong, reinforced plastic pallets support substantial loads and repeated use without warping or breaking.

By selecting Custom Plastic Pallets, businesses gain pallets engineered specifically for their products and workflow, enhancing supply chain efficiency and product protection.

Key Features

When choosing Custom Plastic Pallets, several features provide measurable benefits:

Durability: Made from high-quality plastic, these pallets withstand heavy loads, chemicals, and environmental stress without cracking or breaking.

Hygienic and Easy to Clean: Plastic pallets resist mold, bacteria, and moisture, making them ideal for industries requiring strict sanitation standards.

Eco-Friendly: Pallets made from 100% recycled plastic reduce environmental impact while maintaining strength and reliability.

Export Ready: Compliant with international shipping standards without requiring fumigation or chemical treatment.

High Coefficient of Friction: Keeps products securely in place during handling and transit.

Operational Efficiency: Custom dimensions and uniformity improve stacking, racking, and warehouse organization.

Long-Term Cost Savings: Durable construction reduces replacement costs and provides a better return on investment than wood pallets.

Enhancing Supply Chain Efficiency

Custom Plastic Pallets optimize warehouse and logistics operations. Their precise design allows for maximum space utilization, reduced product damage, and faster handling. Lightweight pallets reduce labor strain while maintaining exceptional strength.

For companies shipping globally, Custom Plastic Pallets simplify logistics. They meet international standards and are uniform in size and shape, making them ideal for both domestic and export shipping. Switching to custom plastic pallets ensures a safer, cleaner, and more cost-effective supply chain than traditional wood options.

Choose Greystone Pallets for Custom Plastic Pallets

For businesses seeking reliable, durable, and environmentally responsible pallets, Custom Plastic Pallets from Greystone Pallets are the ultimate solution. Made in the USA from 100% recycled plastic, these pallets are hygienic, export-ready, and feature a high coefficient of friction to secure products.

Investing in Custom Plastic Pallets from Greystone Pallets improves product protection, streamlines supply chain operations, and supports sustainable business practices. Protect your products and enhance your logistics—hire Greystone Pallets for your Custom Plastic Pallets needs today.

Greystone Pallets Manufacturing Plant

100% RECYCLED PLASTIC SHIPPING PALLETS

Superior Material Handling Products to Increase Your Efficiency and Profitability

Greystone Logistics, Inc. is a publicly traded company (OTCBB:GLGI) focused on the fast- growing reusable and sustainable supply chain movement, specializing in plastic pallets made from 100% recycled material.

Greystone’s manufacturing facilities are located in Bettendorf, Iowa and corporate offices are located in Tulsa, Oklahoma. Starting as an R&D firm in 2003, Greystone has grown to over $72 million in annual revenue.

ISO 9001:2015 Certified

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Reusable Packaging Association Member since 2013

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Our Core Values are the Foundation for Our Success

  • Integrity
  • Accountability
  • Passion
  • Eco Conscious
  • Teamwork
  • Innovation
  • Quality
  • Sustainability
  • Continuous Learning & Improvement
Employee working with machinery on the factory floor.
Silos for storing material for plastic pallets.
Repro Line
Pallet Stack
Machine Molds
Overall picture of factory floor and manufacturing equipment.

Greystone Pallets

Enviromental Focus

Greystone is a company focused on capturing its market share in the growing market, driven by environmental concerns. The innovative technology of its injection molding equipment, its proprietary blend of recycled petrochemical resins, and its patented pallet designs allow output of high quality pallets at a lower cost than its competitors.

Global Responsibility

  • Greystone manufacturers plastic pallets made from recycled plastic
  • Greystone sells processed recycled plastic resin
  • Greystone sells plastic pallets

Our Mission

Greystone offers reusable/sustainable supply chain solutions at a lower cost. Since we use 100% recycled plastic for our pallets, our material costs are lower compared to our competitors that use virgin resin. This, in turn, reduces environmental waste that would otherwise turn up in landfills across the nation. We also work with local businesses within our community to recycle and reuse their HDPE plastic waste. We provide logistical and sustainable solutions to the food and beverage, automotive, chemical, pharmaceutical, and consumer product industries. Our mission is to increase sustainability throughout the global supply chain by offering products that are long-lasting and recyclable. Greystone is committed to supplying our customers with quality products, short lead times, and excellent customer service.

We do what's right.

  • Customers choose us because they trust our brand and people. We earn that trust by ensuring everything we do is reliable, consistent, and with the highest level of integrity.
  • We promote team member growth and happiness
  • We care about our community and the environment
  • We are dedicated to environmental improvements that foster a sustainable future and lead to social, economical, and environmental improvements in the communities we do business.

Did you know?

Recycled plastic helps control material costs while reducing environmental waste and provides cost advantages over users of virgin resin. Greystone has become a leading pallet manufacturer in the beer and beverage industry with over four million pallets delivered, and in use, in this industry. Greystone also has a very large market position in the food, pharmaceutical, and manufacturing industries. In addition to the production of plastic pallets, Greystone presently has an in-house grinding capacity of 240,000 pounds in a 24-hour period. Through their Buy-Back Recycling Program, customers sell back their pallets at the end of their service-life to be shredded and reprocessed into new pallets. Greystone has also partnered with local businesses within their community to recycle and reuse their HDPE plastic waste. In addition to selling recycled plastic pallets, Greystone is also a leading North American supplier of recycled reprocessed polyethylene resin. They work with plastic pallet rental programs that utilize tracking software, which significantly contributes to Greystone’s growth.
  • Greystone grinds and reprocesses 2-3 million pounds of recycled plastic every month
  • Greystone uses approximately 60,000,000 lbs. of recycled plastic every year.
  • Total annual revenue is $72,000,000
  • Grinding capacity of 240,000 lbs. in a 24 HR period.
  • Total beverage pallets produced/sold: 5,473,584 (2022-2003)
  • Total pallets produced/sold: 17,566,126 (2003-2022)
  • Our manufacturing facilities in Bettendorf, IA are powered by 88.5% renewable energy

Buy-Back Recycling Program

Success Through Sustainability

Greystone’s foundation was built upon our core value of sustainability and becoming the top eco-conscious manufacturer in the plastic pallet industry. Our capacity to recycle and reprocess our customer’s pallets at the end of their lifespan is one of the many added values of partnering with Greystone Manufacturing. Due to the design and durability of our plastic pallets, customers can expect a 10-15-year lifespan, offering a high return-on-investment.

Once pallets have reached the end of their service-life, we encourage our customers to sell them back to us so they can receive their full return-on-investment. Our customers that participate in our Buy-Back Recycling Program are delighted to know that they are making a difference by joining us on our mission to be a fully closed-loop/zero-waste company.

Fork lift moving pallets.

Quality Policy

GREYSTONE MANUFACTURING, LLC. Is a publicly traded company committed to focusing on our customers, building strong supplier partnerships, treating employees like family, and protecting the environment. As an environmentally friendly company, we strive for excellence by continually improving and streamlining operations. Not only are we committed to keeping plastic out of the landfills but also we strive to understand our customers’ needs and to exceed their expectations by continually raising the bar.

When we produce a pallet, we start with a special blend to give us a patented process of injection molding to eliminate seams, and therefore reducing or eliminating leaks or breaks. Our product is made of special blend of recycled plastic, which will last for years, reducing environmental waste and providing cost advantages over users of virgin resin.

Our experience has taught us to build pallets efficiently with our customers in mind. Quality is not only a standard at Greystone Manufacturing, LLC. but a culture.

Quality Objectives

  1. 90% or greater Customer Satisfaction (surveys sent bi-annually).
  2. Less than 3% product rejects per month.

Política de calidad

Fabricación Greystone, LLC. Es una empresa que cotiza en bolsa y comprometida a centrarse en nuestros clientes, crear asociaciones sólidas con proveedores, tratar a los empleados como a una familia y proteger el medio ambiente. Como empresa respetuosa con el medio ambiente, nos esforzamos por alcanzar la excelencia mejorando y racionalizando continuamente las operaciones. No solo estamos comprometidos a mantener el plástico fuera de los vertederos, sino que también nos esforzamos por comprender las necesidades de nuestros clientes y superar sus expectativas elevando continuamente el listón.

Cuando producimos una paleta, comenzamos con una mezcla especial que nos brinda un proceso patentado de moldeo por inyección para eliminar costuras y, por lo tanto, reducir o eliminar fugas o roturas. Nuestro producto está hecho de una mezcla especial de plástico reciclado, que durará años, reduciendo el desperdicio ambiental y brindando ventajas de costos sobre los usuarios de resina virgen.

Nuestra experiencia nos ha enseñado a construir palets de forma eficiente pensando en nuestros clientes. La calidad no es sólo un estándar en greystone Manufacturing, LLC. sino una cultura.

Objetivos de calidad

  1. 90% o más de Satisfacción del Cliente (encuestas enviadas cada dos años).
  2. Menos del 3% de rechazos de productos por mes.

Key Takeaways

  • Tailored to Your Needs: Custom plastic pallets are designed to meet your exact size, weight, and material requirements.

  • Durable & Long-Lasting: Made from 100% recycled plastic, these custom plastic pallets withstand heavy loads and repeated use without cracking or breaking.

  • Hygienic & Easy to Clean: Non-porous surfaces make custom plastic pallets ideal for food, pharmaceuticals, and healthcare industries.

  • Export Ready: Custom plastic pallets comply with international shipping standards without chemical treatments.

  • High Product Safety: High coefficient of friction prevents product slippage during transport.

  • Eco-Friendly: Using recycled plastic supports sustainable business practices.

  • Operational Efficiency: Uniform, custom plastic pallets simplify stacking, handling, and warehouse management.

  • Cost-Effective: Durable construction reduces replacement costs and provides long-term ROI.

Corporate Office

  • 1613 East 15th Tulsa, OK 74120
  • (918) 583-7441
  • Fax (918) 583-7442
  • investorrelations@greystonelogistics.com

Manufacturing Plant

  • 2601 Shoreline Drive Bettendorf, IA 52722
  • (563) 332-0052

Greystone Pallet Sales

  • sales@greystonelogistics.com

Contact Us

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About the RPA
The Reusable Packaging Association is a collaborative effort between manufacturers, poolers, distributors, retailers and educators to promote the environmental, safety, and economic benefits of reusable packaging. The RPA serves as the collective voice of the industry and uses its knowledge of the members’ products and services to advance the adoption of reusable packaging and systems throughout the supply chain.  The RPA is focused on promoting the expansion of reusables as the preferred packaging solution across supply chains in all industries.