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    • Rackable Pallets
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  • About
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Plastic Pallet Manufacturers

Plastic Pallet Manufacturers

Plastic Pallet Manufacturers

Quality, Durable, and Sustainable Solutions

When it comes to sourcing pallets for your business, choosing the right plastic pallet manufacturers makes all the difference. Greystone Pallets is a leading provider of high-quality, 100% recycled plastic pallets designed to meet the demands of modern supply chains. Our pallets offer durability, hygiene, consistency, and environmental responsibility — all backed by nationwide service.

Plastic pallets are increasingly preferred over wood because they are longer-lasting, easier to sanitize, and lighter for shipping. Selecting the right plastic pallet manufacturers ensures that your supply chain remains efficient, cost-effective, and sustainable.

Why Greystone Ranks Among the Top Plastic Pallet Manufacturers

 

Durable Plastic Pallets That Outlast Wood

Durability is one of the most important considerations when working with pallet manufacturers. Wooden pallets are prone to splitting, cracking, and warping, often needing replacement after just a few uses. Plastic pallets, however, are engineered to endure years of repeated handling without compromising strength.

Greystone Pallets manufactures plastic pallets with robust materials that resist impact, weather, moisture, and heavy loads. Our designs reduce downtime, prevent product damage, and offer a significantly lower total cost of ownership than wood alternatives.

 

Hygiene and Safety From Leading Plastic Pallet Manufacturers

Plastic pallets excel in hygienic applications where cleanliness is critical, including food and beverage, pharmaceuticals, and chemical handling. They are non-porous, easy to clean, and resistant to mold, mildew, and bacterial contamination.

Wooden pallets absorb liquids, harbor pests, and require chemical treatments to stay safe — adding hidden costs and risk. Plastic pallets eliminate these concerns, providing safer handling for both workers and products.

When choosing among plastic pallet manufacturers, selecting a supplier that prioritizes quality, safety, and cleanliness is essential. Greystone Pallets ensures that every pallet meets these high standards.

 

Consistency for Automation and Modern Warehousing

Automated warehouses, conveyors, and robotic systems demand precision. Plastic pallets are manufactured with exact dimensions and uniform strength, unlike wood, which varies naturally.

Consistent pallets reduce the risk of jams, product damage, and equipment downtime. Leading plastic pallet manufacturers like Greystone provide pallets designed to integrate seamlessly with racking systems, forklifts, and automated handling equipment — ensuring smooth operations every time.

 

Lightweight Designs Save Costs

Plastic pallets are lighter than wooden alternatives, reducing shipping costs and handling strain. Less weight means lower fuel costs, faster movement within warehouses, and reduced worker fatigue or injuries.

By choosing a reliable plastic pallet manufacturer, businesses gain access to lightweight, strong pallets that improve efficiency across transportation, storage, and handling processes.

 

Sustainable Pallet Manufacturing Practices

Sustainability is increasingly a key factor in pallet procurement. Greystone Pallets produces pallets from 100% recycled materials, helping reduce waste and environmental impact. Plastic pallets have a longer lifespan than wood, and at the end of their service life, they can be fully recycled to create new pallets or other products.

Selecting plastic pallet manufacturers with sustainable practices ensures your business supports environmentally responsible supply chains without compromising quality or performance.

 

The Advantages Over Traditional Wooden Pallets

Many businesses still use wooden pallets because of low upfront cost, but they carry hidden long-term expenses:

  • Frequent replacement due to breakage, warping, or moisture damage

  • Hygiene risks, including mold, mildew, and pests

  • Inconsistent sizing affecting automated handling

  • Workplace hazards from nails, splinters, or broken boards

  • Chemical treatments for pest control or mold prevention

Plastic pallets eliminate these challenges. Their durability, cleanliness, and uniformity make them the smarter choice for modern logistics operations.

 

Why Choose Greystone as Your Plastic Pallet Manufacturers

Greystone Pallets stands out among plastic pallet manufacturers by combining quality, sustainability, and customer service. We produce pallets designed to meet the rigorous demands of food and beverage, pharmaceutical, industrial, and distribution applications.

Our pallets are:

  • Rackable, stackable, and nestable for versatile storage solutions

  • Precision-molded for uniformity and automation compatibility

  • Impact-resistant and long-lasting, reducing replacement frequency

  • Environmentally friendly, made from 100% recycled plastics

We serve customers nationwide, providing expert guidance on the right pallet solutions for your operation. Whether you need heavy-duty pallets for industrial use, hygienic pallets for food production, or custom solutions, Greystone delivers products that meet your exact specifications.

 

When searching for trusted plastic pallet manufacturers, Greystone Pallets provides the quality, durability, and sustainability that modern supply chains demand. Plastic pallets offer superior hygiene, consistent performance, lighter shipping weight, and longer lifespan compared to traditional wood.

Partnering with Greystone ensures you get high-performing pallets, nationwide service, and environmentally responsible products that save costs and protect your operations.

Greystone Pallets Manufacturing Plant

100% RECYCLED PLASTIC SHIPPING PALLETS

Superior Material Handling Products to Increase Your Efficiency and Profitability

Greystone Logistics, Inc. is a publicly traded company (OTCBB:GLGI) focused on the fast- growing reusable and sustainable supply chain movement, specializing in plastic pallets made from 100% recycled material.

Greystone’s manufacturing facilities are located in Bettendorf, Iowa and corporate offices are located in Tulsa, Oklahoma. Starting as an R&D firm in 2003, Greystone has grown to over $72 million in annual revenue.

ISO 9001:2015 Certified

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Reusable Packaging Association Member since 2013

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Our Core Values are the Foundation for Our Success

  • Integrity
  • Accountability
  • Passion
  • Eco Conscious
  • Teamwork
  • Innovation
  • Quality
  • Sustainability
  • Continuous Learning & Improvement
Employee working with machinery on the factory floor.
Silos for storing material for plastic pallets.
Repro Line
Pallet Stack
Machine Molds
Overall picture of factory floor and manufacturing equipment.

Greystone Pallets

Enviromental Focus

Greystone is a company focused on capturing its market share in the growing market, driven by environmental concerns. The innovative technology of its injection molding equipment, its proprietary blend of recycled petrochemical resins, and its patented pallet designs allow output of high quality pallets at a lower cost than its competitors.

Global Responsibility

  • Greystone manufacturers plastic pallets made from recycled plastic
  • Greystone sells processed recycled plastic resin
  • Greystone sells plastic pallets

Our Mission

Greystone offers reusable/sustainable supply chain solutions at a lower cost. Since we use 100% recycled plastic for our pallets, our material costs are lower compared to our competitors that use virgin resin. This, in turn, reduces environmental waste that would otherwise turn up in landfills across the nation. We also work with local businesses within our community to recycle and reuse their HDPE plastic waste. We provide logistical and sustainable solutions to the food and beverage, automotive, chemical, pharmaceutical, and consumer product industries. Our mission is to increase sustainability throughout the global supply chain by offering products that are long-lasting and recyclable. Greystone is committed to supplying our customers with quality products, short lead times, and excellent customer service.

We do what's right.

  • Customers choose us because they trust our brand and people. We earn that trust by ensuring everything we do is reliable, consistent, and with the highest level of integrity.
  • We promote team member growth and happiness
  • We care about our community and the environment
  • We are dedicated to environmental improvements that foster a sustainable future and lead to social, economical, and environmental improvements in the communities we do business.

Did you know?

Recycled plastic helps control material costs while reducing environmental waste and provides cost advantages over users of virgin resin. Greystone has become a leading pallet manufacturer in the beer and beverage industry with over four million pallets delivered, and in use, in this industry. Greystone also has a very large market position in the food, pharmaceutical, and manufacturing industries. In addition to the production of plastic pallets, Greystone presently has an in-house grinding capacity of 240,000 pounds in a 24-hour period. Through their Buy-Back Recycling Program, customers sell back their pallets at the end of their service-life to be shredded and reprocessed into new pallets. Greystone has also partnered with local businesses within their community to recycle and reuse their HDPE plastic waste. In addition to selling recycled plastic pallets, Greystone is also a leading North American supplier of recycled reprocessed polyethylene resin. They work with plastic pallet rental programs that utilize tracking software, which significantly contributes to Greystone’s growth.
  • Greystone grinds and reprocesses 2-3 million pounds of recycled plastic every month
  • Greystone uses approximately 60,000,000 lbs. of recycled plastic every year.
  • Total annual revenue is $72,000,000
  • Grinding capacity of 240,000 lbs. in a 24 HR period.
  • Total beverage pallets produced/sold: 5,473,584 (2022-2003)
  • Total pallets produced/sold: 17,566,126 (2003-2022)
  • Our manufacturing facilities in Bettendorf, IA are powered by 88.5% renewable energy

Buy-Back Recycling Program

Success Through Sustainability

Greystone’s foundation was built upon our core value of sustainability and becoming the top eco-conscious manufacturer in the plastic pallet industry. Our capacity to recycle and reprocess our customer’s pallets at the end of their lifespan is one of the many added values of partnering with Greystone Manufacturing. Due to the design and durability of our plastic pallets, customers can expect a 10-15-year lifespan, offering a high return-on-investment.

Once pallets have reached the end of their service-life, we encourage our customers to sell them back to us so they can receive their full return-on-investment. Our customers that participate in our Buy-Back Recycling Program are delighted to know that they are making a difference by joining us on our mission to be a fully closed-loop/zero-waste company.

Fork lift moving pallets.

Quality Policy

GREYSTONE MANUFACTURING, LLC. Is a publicly traded company committed to focusing on our customers, building strong supplier partnerships, treating employees like family, and protecting the environment. As an environmentally friendly company, we strive for excellence by continually improving and streamlining operations. Not only are we committed to keeping plastic out of the landfills but also we strive to understand our customers’ needs and to exceed their expectations by continually raising the bar.

When we produce a pallet, we start with a special blend to give us a patented process of injection molding to eliminate seams, and therefore reducing or eliminating leaks or breaks. Our product is made of special blend of recycled plastic, which will last for years, reducing environmental waste and providing cost advantages over users of virgin resin.

Our experience has taught us to build pallets efficiently with our customers in mind. Quality is not only a standard at Greystone Manufacturing, LLC. but a culture.

Quality Objectives

  1. 90% or greater Customer Satisfaction (surveys sent bi-annually).
  2. Less than 3% product rejects per month.

Política de calidad

Fabricación Greystone, LLC. Es una empresa que cotiza en bolsa y comprometida a centrarse en nuestros clientes, crear asociaciones sólidas con proveedores, tratar a los empleados como a una familia y proteger el medio ambiente. Como empresa respetuosa con el medio ambiente, nos esforzamos por alcanzar la excelencia mejorando y racionalizando continuamente las operaciones. No solo estamos comprometidos a mantener el plástico fuera de los vertederos, sino que también nos esforzamos por comprender las necesidades de nuestros clientes y superar sus expectativas elevando continuamente el listón.

Cuando producimos una paleta, comenzamos con una mezcla especial que nos brinda un proceso patentado de moldeo por inyección para eliminar costuras y, por lo tanto, reducir o eliminar fugas o roturas. Nuestro producto está hecho de una mezcla especial de plástico reciclado, que durará años, reduciendo el desperdicio ambiental y brindando ventajas de costos sobre los usuarios de resina virgen.

Nuestra experiencia nos ha enseñado a construir palets de forma eficiente pensando en nuestros clientes. La calidad no es sólo un estándar en greystone Manufacturing, LLC. sino una cultura.

Objetivos de calidad

  1. 90% o más de Satisfacción del Cliente (encuestas enviadas cada dos años).
  2. Menos del 3% de rechazos de productos por mes.

Key Takeaways

  • Greystone Pallets is a leading provider of plastic pallet manufacturers, serving customers nationwide.

  • Plastic pallets are durable, impact-resistant, and long-lasting, outperforming wooden pallets in total cost of ownership.

  • Non-porous plastic pallets are hygienic and safe, ideal for food, beverage, pharmaceutical, and chemical industries.

  • Precision manufacturing ensures uniform size and strength, supporting automated warehouses, conveyors, and robotic handling systems.

  • Lightweight plastic pallets reduce shipping costs, labor strain, and workplace injuries.

  • Plastic pallets are environmentally sustainable, made from 100% recycled materials and fully recyclable at end-of-life.

  • Wooden pallets carry hidden costs, including breakage, contamination, pest exposure, and inconsistent performance.

  • Choosing Greystone Pallets guarantees reliable, high-performance pallets with customizable solutions for diverse industries.

Corporate Office

  • 1613 East 15th Tulsa, OK 74120
  • (918) 583-7441
  • Fax (918) 583-7442
  • investorrelations@greystonelogistics.com

Manufacturing Plant

  • 2601 Shoreline Drive Bettendorf, IA 52722
  • (563) 332-0052

Greystone Pallet Sales

  • sales@greystonelogistics.com

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About the RPA
The Reusable Packaging Association is a collaborative effort between manufacturers, poolers, distributors, retailers and educators to promote the environmental, safety, and economic benefits of reusable packaging. The RPA serves as the collective voice of the industry and uses its knowledge of the members’ products and services to advance the adoption of reusable packaging and systems throughout the supply chain.  The RPA is focused on promoting the expansion of reusables as the preferred packaging solution across supply chains in all industries.